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PRINT BELOW FOR TECH TIPs Brought to you by Williams
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west leading VW, Volkswagen dismantler - recycler.And supplier of used vw parts,
used volkswagen parts, used vw Jetta parts, used volkswagon golf parts
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wiring explained
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Part numbers
a2 starter and flywheel
problems
01M vw transmission service

01M automatic vw transmission - codes
The first thing you have to remember about these transmissions is that it does
not have a dipstick. It is a completely sealed transmission.

1. code letters and date of manufacture.
2. transmission type.
Used in Vehicles
1995 up - GOLF, JETTA and CABRIO
096 vw transmission service
096 automatic vw transmission - codes
This transmission has a dipstick.

1. code letters and date of manufacture.
2. transmission type.

Used in Vehicles
1994 up - GOLF and JETTA from 1993, JETTA GLX
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02A vw transmission service
02A vw 5 speed transmission - codes
It is a completely sealed transmission.

1. code letters and date of manufacture.
2. transmission type.
Used in Vehicles
6 cylinder vehicles
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020 vw transmission service
020 vw 5-speed transmission - codes
It is a completely sealed transmission.

1. code letters and date of manufacture.

2. transmission type.

Used in Vehicles
4 cylinder vehicles.
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WIRING
TERMINAL DESIGNATIONS
AND COLOR
Did you know that
Volkswagen and almost every other European car, Porsche, Audi, Saab,
Volvo, BMW, Mercedes etc, has standard numbers and color coding for
all of it's electrical wiring. Suppose you wanted to install an
accessory, like a radio, but you only wanted the radio to have power
when the ignition was on so you don't run the battery down by
accident. Any black wire on the car is connected to terminal
number 15 which is only "hot" or positive when the key
is in the on or the start position so any accessory attached to a black
wire, that is a large enough gauge (size), could be spliced into
and used for this purpose.
This
is only an example and maybe a bad one because later model cars
use a "load reduction relay" which is preferable and you
could do serious damage to a 1996 and up VW with OBDII. If you don't
know what a "KAN bus" connection is then you shouldn't
attempt to install a non-VW aftermarket radio. Still you get the point
I hope.
Lets say for
example any;
Wire that is solid
brown in color, goes to a terminal 31 and is a direct
negative connection to chassis ground. That should be easy to
memorize. Brown, the
color of earth, is ground.
All solid red
wires go to terminal connections with the number 30 marked on them,
are hot or positive all the time and are not fused. That
is to say there are no switches between them and the positive side of
the battery.
If you see
a wire that has 2 or more colors and 1 color is brown then that wire
probably grounds indirectly thru a relay or some other device
instead of directly to the chassis or the battery.
If you see a wire with red and another
color then it is most likely hot (positive) and fused and possibly
provides power from a device like a relay and not directly from the
battery.
A black wire with a second color
receives its power indirectly also but will only be hot when the
ignition switch is in the on or start position as is the case with all
black wires.
With this info you can tell a lot more about
the wires you are looking at without having to constantly refer to the
schematics in a book or a CD ROM.
WIRING
TERMINAL ID by NUMBER
Those
that are color highlighted are more important
Terminal #
Definition
1
. . . . . . . . . . .
.Ignition Coil, Distributor Low-Tension
Circuit GREEN
WIRE TO DISTRIBUTOR (Early model with ignition points)
Ignition Distributor With Two Insulated Circuits
1a . . . . . . . . . .to Ignition Point Set I
1b . . . . . . . . . .to Ignition Point Set II
Ignition Coil, Distributor
4
. . . . . . . . . . . High-Tension Circuit
Ignition Distributor With Two Insulated Circuits
4a . . . . . . . . . .Terminal 4, from Coil I
4b . . . . . . . . . .Terminal 4, from Coil II
15 . . . . . . . . .
.Switch-Controlled Positive Downstream from Battery (from
Ignition Switch)
BLACK WIRE
15a . . . . . . . . .In-Line Resistor Terminal Leading to Coil &
Starter
Glow-Plug Switch
17 . . . . . . . . . .Start
19 . . . . . . . . . .Preglow
30
. . . . . . . . . .Line
from Battery Positive Terminal (Direct) RED
WIRE
31 .
. . . . . . . . .Return Line from Battery Negative Terminal BROWN
WIRE
or Ground (Direct)
31b
. . . . . . . . .Return Line to Battery Negative Terminal or Ground
Via
Switch or Relay (Switch-Controlled Ground)
Electric Motors
32 . . . . . . . . . .Return Line*
33 . . . . . . . . . .Main Connection*
33a . . . . . . . . .Self-Parking Switch-Off
33b . . . . . . . . .Shunt Field
33f . . . . . . . . .for Reduced-RPM Operation, Speed 2
33g . . . . . . . . .for Reduced-RPM Operation, Speed 3
33h . . . . . . . . .for Reduced-RPM Operation, Speed 4
33L . . . . . . . . .Rotation to Left (Counterclockwise)
33R . . . . . . . . .Rotation to Right (Clockwise)
*Polarity Reversal of 32/32 Possible
Starter
45 . . . . . . . . . .Separate Starter Relay, Output: Starter;
Input: Primary Current
Flasher Relay (Pulse Generator)
51 . . . . . . . . . .Input
49a . . . . . . . . .Output
49b . . . . . . . . .Output to Second Flasher Relay
49c . . . . . . . . .Output to Third Flasher Relay
Battery Switching Relay
50a . . . . . . . . .Output for Starter Control
Start-Locking Relay
50e . . . . . . . . .Input
50f . . . . . . . . .Output
Start-Repeating Relay
50g . . . . . . . . .Input
50h . . . . . . . . .Output
AC Generator (Alternator)
51 . . . . . . . . . .DC Voltage at Rectifier
51e . . . . . . . . .DC Voltage at Rectifier with Choke Coil for
Daylight Operation
Terminal
Definition
Starter
52 . . . . . . . . . .Starter Control (Direct)
53 . . . . . . . . . .Wiper Motor, Input (+)
53a . . . . . . . . .Wiper (+), End Position
53b . . . . . . . . .Wiper (Shunt Winding)
53c . . . . . . . . .Electric Windshield Washer Pump
53e . . . . . . . . .Wiper (Brake Winding)
53i . . . . . . . . .Wiper Motor with Permanent Magnet & Third
Brush
(for Higher Speed)
55 . . . . . . . . . .Front Fog Lamp
56
. . . . . . . . . .Headlights
56a
. . . . . . . . .High
Beam with Indicator
Lamp WHITE
WIRE
56b
. . . . . . . . .Low Beam YELLOW
WIRE
56d
. . . . . . . . .Headlight Flasher Contact
57 . . . . . . . . .
.Parking Lamps (in some export markets)
57a . . . . . . . .
.Parking Lamps
57L . . . . . . . .
.Parking Lamps, Left
57R . . . . . . . .
.Parking Lamps, Right
58 . . . . . . . . .
.Side-Marker Lamps, Taillamps, License Plate
& Instrument Illumination
58d . . . . . . . . .Rheostatic Instrument Illumination, Tail- &
Side-Marker Lamps
58L
. . . . . . . . .Left
58R . . . . . . . .
.Right, License Plate Lamps
AC Generator (Alternator)
(Magneto Generator)
59 . . . . . . . . . .AC Voltage Output, Rectifier Input
59a . . . . . . . . .Charging-Armature Output
59b . . . . . . . . .Taillamp Armature, Output
59c . . . . . . . . .Stop-Lamp Armature, Output
61 . . . . . . . . . .Charge Indicator Lamp
Tone-Sequence Controller
71 . . . . . . . . . .Input
71a . . . . . . . . .Output to Horns I & II (Bass)
71b . . . . . . . . .Output to Horns 1 & 2 (Treble)
75 . . . . . . . . . .Radio, Cigarette Lighter
76 . . . . . . . . . .Speakers
77 . . . . . . . . . .Door Valve Control
Switches, Normally Closed (NC) Contacts & Changeover Contacts
81 . . . . . . . . . .Input
81a . . . . . . . . .First Output on NC-Contact Side (No Contacts)
81b . . . . . . . . .Second Output on NC-Contact Side
82 . . . . . . . . . .Input
82a . . . . . . . . .First Output
82b . . . . . . . . .Second Output
82z . . . . . . . . .First Input
82y . . . . . . . . .Second Input
Terminal
Definition
Multiple-Position Switch
83 . . . . . . . . . .Input
83a . . . . . . . . .Output (Pos. 1)
83b . . . . . . . . .Output (Pos. 2)
83L . . . . . . . . .Output (Left)
83R . . . . . . . . .Output (Right)
Current Relay
84 . . . . . . . . . .Input: Actuator & Relay Contacts
84a . . . . . . . . .Output: Actuators
84b . . . . . . . . .Output: Relay Contacts
Switching Relay
85 . . . . . . . . . .Output: Actuator (Negative Winding End or
Ground)
Input: Actuator
86 .
. . . . . . . . .Start of Winding
86a . . . . . . . . .Start of Winding or First Winding Coil
86b . . . . . . . . .Winding Tap or Second Winding Coil
Normally Closed (NC) Relay Contact & Changeover Contacts
87
. . . . . . . . . .Input
87a . . . . . . . . .First Output (NC-Contact Side)
87b . . . . . . . . .Second Output
87c . . . . . . . . .Third Output
87z . . . . . . . . .First Input
87y . . . . . . . . .Second Input
87x . . . . . . . . .Third Input
Normally Open (NO) Relay Contact
88 . . . . . . . . . .Input
88z . . . . . . . . .First Input
88y . . . . . . . . .Second Input
88x . . . . . . . . .Third Input
Normally Open (NO) Relay Contact & Changeover Contacts (NO Side)
88a . . . . . . . . .First Output
88b . . . . . . . . .Second Output
88c . . . . . . . . .Third Output
Generator/Alternator & Voltage Regulator
B+.
. . . . . . . . .Battery Positive Terminal
B-
. . . . . . . . . .Battery Negative Terminal
D+. . . . . . . . .
. Generator Positive Terminal
C . . . . . . . . . . Generator Negative Terminal
DF
. . . . . . . . . Generator Field Winding
DF1 . . . . . . . . Generator Field Winding 1
DF2 . . . . . . . . Generator Field Winding 2
Alternator
U, V, W . . . . . .Three-Phase Terminals
Turn Signals (Turn-Signal Flasher)
C . . . . . . . . . . .Indicator Lamp 1
C0 . . . . . . . . . .Main Terminal Connection for Indicator Lamp Not
Connected to Turn-Signal Flasher
C2 . . . . . . . . .
.Indicator Lamp 2
L
. . . . . . . . . . .Left-Side Turn Signals
R
. . . . . . . . . . .Right-Side Turn Signals
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